The palletizing robot system is an important equipment in automated logistics. According to the predetermined logistics process, the object to be transported is automatically transported to the pallet for palletizing under the control of the electronic control system. Wuxi T-Control Industrial Technology Co., Ltd. provides users with a full set of solutions including automatic quantitative packing, robot palletizing and output of finished products, its main products：ABB’s IRB460-110/2.4 palletizing robots are imported from Switzerland and are commonly used on palletizing logistics lines for all types of containers.
Its main features are:
1. The structure is simple and the parts are few. Therefore, the failure rate of components is low, the performance is reliable, and the maintenance is simple.
2. The small footprint makes it advantageous for the customer’s factory production line layout and can leave a larger warehouse area.
3.flexible action and strong applicability. It can meet customers’ various ways of palletizing.
4.low energy consumption, average power consumption 3.67kw / h.
5. Just locate the grab point and the placement point, and the teaching method is simple and easy to understand.
6. All control can be completed on the control panel touch screen, and the operation is simple.
Equipment performance indicators and technical parameters (ABB IRB 460-110/2.4 robot)
- Installation method: ground installation
- Body color: white
- Wrist weight: 110 kg
- Maximum span radius: 2.4
- Number of axes: 4 axes
- Position repeatability: 0.2
- Protection level: IP67
- Range of motion:
Axis motion range maximum speed
- slewing +165° to -165° 145°/s
- vertical arm + 85° to -40° 110°/s
- cross-arm +120° to -20° 120°/s
- wrist transmission +300° to -300° 400°/s
- Robot weight: 925kg
- Ambient temperature: 0°C～45°C
- Maximum humidity: 95%
Wuxi T-Control undertake DCS, SIS and GDS system projects at chemical plants
Wuxi T-Control Industrial Technology Co., Ltd. cooperates with the general contractor of a fine chemical plant to undertake the DCS, SIS and GDS systems of the project and is mainly responsible for equipment selection, programming debugging and integrated control of the project.
The content includes: centralized control of reaction production equipment, temperature control, gas detection
One DCS cabinet, one SIS cabinet, four control stations, several instrumentation valves and commissioning installation. Temperature control with 19 reactors, stirring speed control of 5 reactors (converter cabinet), high level tank level control (pentane, methyl ester, styrene, pure water), 2 hot water tank temperature control, automatic Dosing control unit, 1 set of SIS over-temperature and over-pressure emergency stop, 3 sets of GDS toxic flammable gas alarm, chain fire system
Temperature control and stable working conditions
Temperature: set value ± 0.2 ° C
SIS dynamic conditions
Emergency stop ≤ 20ms
Wuxi T-Control provides the perfect solution for the design and production of fully automatic machine inspection production line
The machine vision system is the use of optical components, non-contact automatic acquisition of real-world images, image analysis, data extraction, processing results, independent or with other control components PLC, PC, etc. to test the production process and products And a high-tech system of control.
The concept of machine vision system：Image capture front end optics（Light source, lens, camera）→Image capture, and conversion（Computer components digitize optical signals and store）→Microprocessor processing of images, and extraction of attributes（Processing image data through software algorithms to extract useful data）→Visual software gives results and controls. The software processes the extracted data gives the results control the operation of the entire program and the operation of the system）
The basic number of image systems：Field of view (FOV): Detects the visible area of the workpiece
Working distance (WD): the distance from the front end of the lens to the workpiece being inspected
Depth of Focus (DOF): The maximum workpiece thickness that can be fully focused.
Contrast: Stretch between black and white pixels in the image.
Pixel (image element): The smallest unit that makes up an image or computer image.
Grayscale: A method of characterizing the brightness of each pixel with data, from 0 (black) to 255 (white).
Region of Interest (ROI): A polygonal area or line area that is set for detection.
Grayscale histogram: The distribution of each gray value in the set detection area. (including the distribution on the linear area)